The working principle
After processing work piece basically with traditional machine tool, using our equipment to process work piece.
Ultrasonic Impact Surface Process Equipment used to process surface of work pieces and improve surface finish quality . Then surface finish quality of treated work piece is improved to 3 classes higher, even get the mirror effort. ,Metal surface is impacted by ultrasonic power. Surface micro-roughness, abrasive resistance, fatigue strength and fatigue life are also improved. This machine can replace traditional surface processing machine.
Advantages and features:
1.Needn't change customer's existing production equipment and technological process.
2.Using a simple installation can be upgraded to a general equipment will be your ultrasonic advanced chemical equipment.
3.Ultrasonic power, less investment, simple installation, production and efficiency are improved obviously.
4.It has no moving parts, no electromagnetic radiation, fixed installation is very simple.
5.suitable for the high pressure high temperature, toxic, explosive dangerous environment application.
6. Low power consumption, adaptation of wide, easy installation.
Application
This equipment is used to manufacture all kinds of shafts, piston rod, hydro-cylinder, break pad and other sophisticated components. It is also applied in industries like aircraft, automotive, bridging, oil pipe, mechanical components making, railroad, etc
1. Rod/ Tube cylindrical surface treatment
2. Planar surface treatment
3. Inner bore surface treatment
4.Thin-walled sleeve parts surface treatment
5.Zigzag work piece surface treatment
6.Gear work piece
7.The inner and outer rings of bearings surface treatment
8.Circular arc transition surface treatment
The metal surface after processing have the effects of traditional calender and shot peening strengthening.
Treatment Effect:
1. The surface finish quality of treated work pieces are improved to 3 classes higher
2. The surface hardness of workpiece after processing is increased by 20%-50%.
3. The corrosion resistance of treated metal surface layer is improved several times,reaching 100 times at max.
4. The stress field of treated metal surface alters, which helps to improve the comprehensive performance of metal work pieces and increase fatigue life by 2-3 times.
5. Fatigue resistance of treated metal surface is increased by 200%-250%.
6. Spot pits on metal surface can be removed after treatment, and initial damage of work piece is reduced.
7. Friction drag of treated metal surface decreased by over 35%.
